Industry 4.0 journey for a Coal mine conveyor operator in Sumatera and Kalimantan
The company realizes the need to grow and implement better technology in their systems. It is very critical to have the right partner for R&D and digitalization to ensure that all future investment have considered and balancing aspects of efficiency, scalability, and reliability.
Condition monitoring for an underground mining plant in East Indonesia
There are many brands currently offering Condition monitoring solutions which more often than not, requires an investment of not only the system, but also a new network infrastructure where it works as a standalone package. A system which able to natively integrate with existing infrastructure removes many risks and inefficiency. It is an improved process from using portable vibration tool to a system equipped by Machine Learning algorithm, providing Predictive Maintenance functionality.
Distributed Control System for a large Cement plant in Sumatera
Obsolete system is hard to maintain with lack of experience in legacy technology. Modernization is becoming very complex due to minimal documentation which more often than not was not updated to the latest condition. Understanding of the existing process is key to successful implementation with minimal trial.
Leak detection and Emergency Shutdown system for Oil pipeline stations between South Sumatera to Jambi
One of the most frequent concerns for any Oil pipeline owners/operators is leakage. The system covered 265 km long of pipeline, multiple pump stations, and metering stations. Remotely located, more often unmanned and without connection to utility grid, it was a complex combination of field instruments, PID control, Process Safety, and Leak Detection software to monitor and manage the facilities.
Power Management System for largest Fertilizer plant in East Java
Due to its large power consumption and multiple production plants, the facility was powered by not only 1 or 2 type of power sources but 6. Previously most of the plants are running silo and any disruption to utility would mean blackout to the respective plant. Power Management System was implemented to increase availability and reliability, as well as providing visibility on the Energy consumption. With accurate dynamic load sharing and load shedding, unplanned downtime is minimized, and high priority loads are maintained.
DC Drive systems for Coal mining plant in South Sumatera
DC motor technology has become a legacy system which often require huge investment to convert to AC technology. The competency is unique and getting rare as time goes by. The solution was to partially modernize the system to prolong lifetime, increase performance, and improve efficiency. From a relay/contactor based control to PLC, and from obsolete DC drives to the latest technology.
Machine control system and Safety upgrade for an International tire factory in West Java
Multiple unplanned downtime, hard to troubleshoot, and obsolete components are some of the many issues happened in any industry. The solution was focusing on improving Safety of the machine and modernization of relay based control to Automation.
Lifecycle management of process control assets in a Pulp & Paper plant in South Sumatera
The plant has numerous systems using Schneider legacy PLC which was no longer supported in terms of sparepart and improvement as it has reached obsolescence period. Engagement started with a thorough installed base assessment resulting a comprehensive report with roadmap which reflected their highest risk potential and priority. The roadmap has become the foundation of multi-year plan for modernization, all while putting attention on a careful budget.
Power Management System for largest Cement plant in Sulawesi
The plant is powered by multiple power sources consists of grid and captive power plants. Integrating these power sources is mandatory to increase availability and reliability of supply. With Power Management System focusing on Load Shedding, supply availability is ensured even during unplanned breakdown on one or more of the power sources. At the same time the system increases visibility of the whole electricity network performance, from 70kV to 20kV. With comprehensive monitoring and data visibility, analysis upon disruption is becoming easier and accurate.
Power Plant modernization for a Private resort island in Sumatera
Legacy system maybe so powerful on its day that it requires very minimal maintenance while operating. In the other hand, it caused the knowledge degraded or even missing over time. A complete understanding of existing system is critical to minimize time required to perform the upgrade. The upgrade provided customer not only existing functionalities but also additional capabilities which only available in the latest technology.
Power plant in Central Java
With limited maintenance team managing a large number of systems and area, engaging the right partner would be key that can improve system reliability. Providing customer with comprehensive lifecycle analysis, and roadmap for modernization planning based on criticality and budget availability. During an upgrade of existing facility, very short amount of shutdown time is always a challenge, this will need a very experienced team starting from planning until implementation.
Power Management System for high-end shopping malls in Jakarta
High end shopping malls are counting on different power sources to power up their facility which integrated with office towers, five-star hotels, and suites due to a strict reliability requirement. The solution was to provide users with power monitoring and control capability centralized in their utility control room. From load shedding to load restoration, it ensure that any disruption of power will not affect their highest priority customers.